TAPE PLANT
An advanced Lohia Duotec tape line equipped with beta gauge for monitoring and controlling gauge variation is installed at Kaypee to provide quality input for looms. In today’s time, it has become crucial to adhere to required specifications and minimise variation. The foremost of these requirements is to get a uniform thickness in tapes. The production team ensures this happens by checking in at various times and constantly adjusting the machine accordingly. We provide options to produce fabric in milky white, transparent (natural), as well as any other colours as demanded by the customer, is available.
CIRCULAR LOOMS
The second stage of any woven sack industry is to get the desired quality fabric. For this, we have installed 50 Lohia Nova 6 and 4 Starlinger RX 6.1 to get an output of about 118,800 m / day. At Kaypee, we ensure to produce a tightly woven fabric with no gapping or creasing of tapes as much as possible. All these looms are continuously maintained to get the best of productivity and quality. As part of the quality inspection module, we continuously monitor for defects throughout the day and actively avoid or resolve them to reduce problems at later stages.
LAMINATION MACHINES
Three high-end extrusion coating machines from JP, one tandem, and two turns bar allow us to get a production capacity of about 3,75,000 meter/day. Additionally , we have one excellent pelican solvent less lamination machine to laminate about 2,40,000 m of printed glossy / matt BOPP to metalized BOPP. We have in house facility to produce the high quality metalized bags. The lamination machines with preheat rollers offer strong bond between the BOPP and extrusion as well as fabric and coating. It helps the bag to sustain for a longer duration. Further, the lamination machines are also equipped with brush rollers so that no foreign particles are stuck on the fabric during the lamination process ensuring the hygiene level of the bags is always impeccable .
PRINTING MACHINES
Printing is the most important aspect for any packaging material. To have high quality printing, we have a state-of-the-art rotogravure machine from Pelican that not only has given beautiful printing result, but also high productivity. The printing machine is equipped with eight stations, auto registration controller, viscosity and temperature controller and AVT (Apollo Turbo) for 100% print inspection. We ensure that none of the print defects are passed on to later stages of production. Apart from Pelican, we also have two Alpha printing machines equipped with Auto Registration Controller and in total we can print about 5,25,000 m / day. We understand that the first thing that the end consumer catches is the printing on bags, so for that we have in house design team who ensures that all the designs are proper and eye catching.
BAG CUTTING MACHINE
A bag cutting machine is a piece of equipment used in various industries to cut materials, typically bags made of plastic, paper, fabric, or other materials, into specific sizes or shapes. These machines are employed in industries such as packaging, manufacturing, textiles, and more, where precise cutting of bags is necessary for production processes. Bag cutting machines come in different types and configurations to suit the specific needs of different industries.
FLEXOGRAPHIC PRINTING MACHINE
Flexographic printing is a type of printing process that uses a flexible relief plate to transfer ink onto a substrate, such as paper, cardboard, plastic, or packaging materials. It is commonly used for high-volume printing of labels, packaging materials, newspapers, and other items. Flexographic printing machines, also known as flexo presses or flexo printers, are the equipment used to perform this printing process.
SOLVENTLESS MACHINE
Lamination, the core of our business, Paras Printpack’s assembly features enables the user to get the composite layer structure of different laminates ( PET/ Foil / BOPP / Nylon / Paper / Poly etc.) ranging from 30 microns to 200 microns ( more, if required). Different products exhibit different characteristics. Paras Printpack understands the shelf life requirements of different products and provide the solution accordingly.
BCS MACHINE
A Bag Cutting & Stitching Machine is a piece of industrial equipment used in the manufacturing of bags, typically made from materials like plastic, paper, fabric, or woven polypropylene. These machines are designed to automate the process of cutting and stitching bags, improving efficiency and consistency in production.
